MECHANICAL SEALS FAILURE,CAUSES AND ITS REMEDIES

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On-Site Failure Analysis

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• Inspect equipment for excessive shaft movement

– Axial deflection

– Radial deflection

– Run-out

• Inspect seal gland mounting surface to shaft Perpendicularity

• Confirm shaft to box bore Concentricity

Axial Shaft Movement

• Axial shaft movement ( end play ) is usually held within 0.001” to 0.004” T.I.R. 
Exceptions: Machines with tilting pad type bearings can have axial thrust 
bearing clearance of up 0.020”, machines with tapered roller bearings can 
have axial thrust clearance of up to 0.008”
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• Measurement usually requires the removal of the seal chamber. Install the dial 
indicator support onto the power end portion of the pump, with the dial 
indicator pointer against shaft shoulder, adjust to 0. Gently tap the shaft in the 
axial axis from the coupled end, then readjust the dial indicator to 0, then 
repeat the opposite direction, to obtain total axial end play. Warning: 
excessive axial loading on most type of bearings can result in surface 
deformation of the bearing races, and possible failure
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